A hydraulic press is a vital instrument for the production industry. Purchasing capital equipment like hydraulic scissor lifts, hydraulic automobile scissor lifts, hydraulic presses, etc., is helpful for your business enterprise Investment. It becomes an outstanding asset investment for your industry.
In this blog, we will discuss Hydraulic Press Maintenance, Repair and inspection in brief.
What is a Hydraulic Press
A hydraulic press is a mechanical device that helps to compress metals using compressive force with the help of hydraulic cylinders. Similarly, the hydraulic press is a tool with a flatbed or surface to compress, straighten or crush metal pieces.
Also Read: Benefits of Custom Hydraulic Cylinders
Maintenance of Hydraulic Press
Regular hydraulic press maintenance saves you from unwanted expenses and improves productivity. Qualified mechanics regularly check for damaged and non-functioning components and adjust as required. Further, it would be best if you went through the checklist below.
Also Read: High-Pressure Hydraulic Tools and Key Tips for using it
Hydraulic Inspection Checklist
A hydraulic inspection checklist is an essential tool while using the hydraulic mechanism. Following this checklist helps highlight the safety and proper use of hydraulic press and also helps prevent future problems.
- Inspect For Oil Leakage on All Hydraulic Lines
A minor leak turns into a big mess. So tighten leaky fittings and keep your press clean. It helps you to run a press cooler and is long-lasting.
- Inspect the Oil Levels
Ensure they are correct and fill them in if necessary.
- Inspect the Loose Bolts
Some dies cause press vibration and shock, resulting in bolt losses.
- Inspect the Ram
Make sure the ram is always moist but not dripping oil.
- Inspect the Oil Temperature
When a press has reached the average operation temperature, check the oil temperature. It should be between 120 degrees F.
- Inspect Lubrication
Some bushings should be greased to maintain lubrication. Bushes are always under grease. If grease is overextended, it causes dirt to accumulate, causing the bearing to wear prematurely.
- Hydraulic Press Repair
Some common problems result in significant drawbacks, like using improper lubrication. You may fix these problems by yourself or contact the hydraulic repair team.
- Leaky Piston Oil Seal
If the oil reservoir is overfilled, it leaks from the piston oil seal. If not, the piston packing may be damaged, and you must replace it—overall clean lubricant and re-lubricate.
- Over Lubrication
Oil is a fluid medium for the hydraulic press. Oil differs in lubrication valves, and your cylinder needs high-quality oil. Consider using additives to oils to enhance stability, lubrication value, and other properties.
- Leaky Pump Plunger
A loose packing nut may drive it. Trying to light those nuts. Otherwise, it may be worn or replaced.
- The press is Not Holding Pressure
First, check if the ball is infected. The ball and seal may be connected more effectively. Otherwise, the piston package is damaged. First, you should remove, clean, and reset the ball on the seat. After that, if the press is not working correctly, replace the piston packing.
A hydraulic press is the most valuable piece of equipment in every production industry. This device quickly compresses the piece of metal in the desired form by applying the required force with the help of a hydraulic cylinder.
Conclusion
In this blog, we have seen how to do Hydraulic Press Maintenance, Repair and inspection with their checklist. This checklist will help you to make the process easy.
If you want to know more about Hydraulic Press Maintenance, Repair and inspection or want to opt for professional guidance feel free to contact Vtech Hydraulics today!