While the first step to getting the most out of a product is using the proper lubricant designed for a particular application or original equipment manufacturer’s requirements, there are several best practices that can enhance performance, increase cost-effectiveness, and prevent mechanical breakdowns. The use of Hydraulic Fluids can be reduced by following the helpful advice we’ll offer in the following paragraphs.
To Cut Down on Energy Loss, Choose the Proper Hydraulic Oil:
Unwanted energy loss can be reduced by selecting the optimal oil with the appropriate characteristics, particularly viscosity, for your system. Low viscosity hydraulic fluids are simpler to maneuver inside a system, lowering the amount of energy lost and saving your company money. Simply avoiding high-viscosity hydraulic oils is a practice that will benefit your company by lowering operating expenses and improving the lubrication.
Maintaining a Clean Hydraulic Fluid and System:
The risk of operating disruptions can be significantly reduced by keeping hydraulic oil and the system it lubricates clean. This is especially true for systems with larger turnover rates. A small amount of dirt forced through such a system has the potential to harm the machine and create downtime.
Use the proper oil filter type for your Hydraulic System at all times, and be cautious when adding oil to ensure that no dirt or debris gets into the system. Use a specialized oil can that is never used for other types of lubrication and keep your hydraulic fluid containers clean and well-sealed.
Ensure that Hydraulic Oil is Kept Dry:
Hydraulic oils and water must be kept separate because even a small amount of water can cause significant issues. This is why any mineral oil used shouldn’t have more than 200 parts per million of water in it (ppm). A respiratory filter with a desiccant cartridge should always be used in hydraulic systems. This will not only stop condensation from forming unintentionally, but it will also aid in filtering out foreign objects that might contaminate the hydraulic oil being used.
Keep in Mind that Viscosity is Essential for Cold Starts:
Hydraulic oil with a high viscosity index might be extremely problematic during cold starts. A heavier oil can cause havoc with machinery, harm Hydraulic Pumps, and in the worst cases, result in malfunctions and complete failure. Always choose lower viscosity hydraulic oils when you require a solid start in cold weather since they offer superior lubrication and a more trustworthy performance at low temperatures.
Utilize Hydraulic Oils with Ester Bases for Cleaning:
Finally, using hydraulic oil with an ester composition can assist lessen the risk of hydraulic system disturbances. They are more durable and have better lubricity than more commonly used mineral oils, and they also have a cleansing effect that can stop varnish buildup.
By keeping in mind these crucial points, you can make sure that the hydraulic fluids your machinery needs onsite are performing as efficiently as possible, preventing unwelcome disturbances and system downtime.
Also Read – Sources of Hydraulic Fluid Contamination