Standard Hydraulic cylinders and custom cylinders are the two important categories of a hydraulic cylinder. Standard hydraulic cylinders are sometimes not compatible with the system. In such cases, a custom hydraulic cylinder is used. They not only run the system smoothly but also ensure a precise and accurate result.
A custom hydraulic cylinder fits the equipment and machinery by considering load/lift capacity. It is an actuation device that makes use of the incompressible pressurized hydraulic fluid to produce linear motion and force. They also satisfy the industry standards.
A custom hydraulic cylinder is helpful in situations like operating a mini truck, construction equipment and other industrial pieces of machinery. These cylinders are extremely helpful and are engineered carefully so that you can take maximum advantage of them. Custom-built cylinders are made for special conditions like high ambient pressure as found in deep-sea environments, high temperatures near furnaces and sub-arctic conditions.
Characteristics
- Hydraulic cylinders have special styles of mounting.
- They also have unusual port locations.
- They come with restricted spaces.
- Also, you can decide how exactly you want your cylinder to be designed. You have complete control over it.
- They operate efficiently and help your projects to run better.
- Also, they come with unusual coatings and finishes.
- Integrated functions like manifolds or valves are also facilitated.
Choosing the right cylinder- Choosing the right cylinder is the foremost step before application. The cylinder needs to be further customised to increase efficiency.
Benefits
Below mentioned are some of the benefits of using a custom hydraulic cylinder over the standard cylinder hydraulic system.
- A custom made hydraulic cylinder is highly recommended when it comes to lifting and pushing heavy loads. They have incredible power which can be supplied to far off locations as well.
- They also allow variable speed control and positioning benefits.
- Also, they can be used in extreme environmental conditions.
- Improvement in flexibility with access to flexible port sizes.
- Equipment longevity.
- Downtime reduction.
- These cylinders also have a good power to size and weight ratios.
- Reduced time of installation.
- No additional hosing is required.
- Saves assembly time.
- They already have automatic overload protection installed in them.
- They are dimensionally accurate.
- Easy maintenance
- Enhanced integrity.
- Improved productivity.
- The hose of the cylinder is also provided benefits like moving ports to different locations, adjusting the mounting style as per requirement and facilitate other refinements.
Precautions
There are some precautions that need to be kept in mind before operating a custom hydraulic cylinder. Hydraulic tools lines are more prone to rupturing which can cause severe injuries. Any kind of leakage from any part of the system can cause fire and the risk is even higher in hot regions. The pamphlet of instructions should be studied and analysed thoroughly before operating it.
Conclusion
Custom-made hydraulic cylinders aren’t for every project. They must be used with utmost caution and might be right for you if you want to improve production in a good way. Moreover, they are flexible and can be maintained easily.