Hydraulic tool and systems are most commonly preferred by many sectors mainly for their easy to control functions and accuracy. Any informed operator can start, stop and accelerate or slow down by using levers and push buttons. But the catch here is these systems fail when they are not appropriately maintained.
Other causes of Hydraulic system failure include faulty installations, incompatible parts, and improper usage.
So if your hydraulic systems are not operating correctly or have stopped working, it is necessary to carry out some troubleshooting. This article comes with some expert tips, which, when followed, you can successfully troubleshoot your hydraulic system. We have also covered the factors to consider while troubleshooting the hydraulic system.
Now let’s look at them.
The Problem Identification
The faster you can identify the problems, the less damage your hydraulic system is likely to get. But it is quite challenging to spot the exact reason for hydraulic failure. There are plenty of hydraulic system problems that include the same symptoms like noise, vibration, and overheating.
Troubleshooter’s Experience
So it is crucial for the operator to be well equipped with the necessary knowledge to quickly analyze and find out the problem. For this analysis, the operator needs the hydraulic system schematic to better understand the system’s design and specifications. If the troubleshooter is capable of reading and analyzing hydraulic schematics can quickly clarify whether the system operates properly.
Prepare a Checklist for Inspection
The operator or troubleshooter must create a checklist that includes items such as hose and clamp conditions, fluid level of the oil hand pump, breather conditions, temperature measurement, and so on. These criteria will assist the troubleshooter in predicting the possibility of hydraulic system failure and determining which component is not working..
Safety While Troubleshooting
Beware, if the troubleshooting is done without following any safety practices, it might lead to accidents. So while doing this process, it is crucial to wear safety glasses, hand gloves, hard hats, and insulating mats so that you can prevent serious safety hazards.
Another safety precaution to carry out is to turn off the power lines to the system while checking it. Also, the operator must do a quick check with the voltmeter to verify if any power is supplied to the hydraulic machine. Now the troubleshooting process can be carried out.
So these are some of the factors to consider before you start with the troubleshooting process. Once this is done, you can perform the basic troubleshooting given below.
Hydraulic System Troubleshooting
Some of the basic troubleshooting steps are:
Check the Motor: First, check the wiring of the motor and turn it on and off.
Disassemble the Pump: You need to disassemble the pump and check whether the parts are functional and installed correctly.
Check the Fluids: Next, check the color, level, and viscosity of the hydraulic fluid and ensure whether it meets all the specifications and has not been contaminated.
Check the Valves and Lines: You need to observe all the lines of the system to ensure it doesn’t have any kind of leaks and every part is tightened. Also, crosscheck the relief valve for any damage signs.
Run the System: When all the troubleshooting is done. You can turn on the system and monitor if the pressure and temperature fluctuations are proper. And you are done.
Conclusion
So that’s all about troubleshooting the hydraulic tool and system. We have covered the factors you need to consider before doing the process and the basic troubleshooting steps. We hope this article was insightful. Some of the essential tips to prevent hydraulic system failure are to follow the specifications, consult with professionals and regularly maintain it. But before we say goodbye, remember to carry out the safety precautions before doing the troubleshooting process. Thanks for reading this article. Cheers!